Aircraft hangars place flooring systems under a specific kind of pressure, as they are not ‘simply’ large industrial spaces with heavy traffic, but also maintenance environments where the floor may be exposed to aircraft hydraulic fluids, cleaning processes, wheeled equipment, point loading, tool impact and strict operational requirements. In this article, we explain why aviation flooring needs a specialist specification and how this impacts your choice of resin flooring contractors. Read on to find out more.
One of the most important chemical-resistance considerations in aviation flooring is Skydrol™. Skydrol™ is a fire-resistant phosphate ester hydraulic fluid – not a fuel – used specifically in aircraft systems. For hangar and maintenance flooring systems, this creates a different chemical-resistance requirement from general exposure to oils, fuels or cleaning products, in which many of the standard epoxy flooring benefits may not apply.
In aircraft maintenance areas and hangers, the floor is part of the working environment. Engineers need a surface that can support safe aircraft and vehicle movement, withstand frequent use and resist degradation where fluids are used, transferred or accidentally spilled. If the wrong system is specified – e.g. a general industrial formulation – chemical exposure can soften, stain, blister or break down the surface. Once that happens, damaged flooring can affect cleaning, create contamination traps, compromise slip resistance and lead to avoidable disruption while repairs are carried out.
A Skydrol-resistant flooring specification should start with the actual operational use of the space, which means looking at which aircraft are maintained, where hydraulic fluids may be present, how spills are managed, what cleaning chemicals are used, whether the area needs line marking, and how quickly the facility needs to return to service after installation. A hangar floor is not judged only by its chemical resistance on paper. It has to work under aircraft access equipment, tool cabinets, jacks, tugs and the daily movement of personnel.
Substrate preparation is equally important to your choice of resin or polyurethane flooring formula. This is because the performance of a resin flooring system depends heavily on the condition of the concrete beneath it. In a hangar exposed to heavy aircraft traffic, contamination, laitance, moisture and weak surface material can all affect adhesion. A professionally prepared substrate allows your specified resin system to bond correctly and perform as intended. For aviation environments, the preparation strategy should sit alongside a clear assessment of chemical exposure, mechanical loading and cleaning regime.
Slip resistance and cleanability in aviation areas Slip resistance also needs careful specification. HSE guidance states that workplace floors must be suitable for the type of work activity taking place on them, with Regulation 12 also requiring floors to be suitable, in good condition and free from obstructions. In a hangar, that requires balance. The
surface needs enough texture to support safe movement, but it also needs to remain cleanable and suitable for maintenance tasks where dropped components, wheeled equipment and fluid exposure may all be present.
For airports, maintenance contractors and aerospace operators, Skydrol-resistant flooring is a specialist specification rather than a generic industrial flooring choice. At Advanced Resins, we work with aviation-industry clients to assess the environment, identify the correct resin system and install flooring designed around the realities of aviation maintenance. For aircraft hangars and airport facilities where chemical resistance, durability and operational continuity all need to align, early flooring input can prevent expensive compromises later in the project.
To discuss Skydrol-resistant flooring or learn more about the epoxy flooring benefits for aviation hangers and maintenance areas, please contact one of the team today by clicking here, or by calling 03300 974758
Skydrol™ exposure creates specific chemical-resistance demands in aircraft hangars and aviation maintenance areas. Our latest blog looks at how specialist resin flooring can support safety, durability and cleanability in demanding aviation environments.